Jumbo Paper Tube Making Machines
Capacity of Paper Hanging Unit | 5 Layers to 40 Layers |
---|---|
Paper Tube&Core Thickness | 1mm to 20mm |
Paper Tube&Core Diameter | 200mm to 700mm |
Paper Tube&Core Length | Min:150mm / Max:5000mm |
Cutting System | Multi Blade Servo System |
Machine Speed | 25 met / min |
Electrical Quality | Siemens PLC,TouchPanel |
Today, industrial production processes are becoming more and more automated and with the development of technology, the performance and efficiency of the machines used in the production lines are also increasing. At this point, Jumbo Paper Tube Machines are also machines that have a very important place in industrial production processes.
What is Jumbo Paper Tube Machines?
Jumbo Paper Tube Machines is an industrial machine that enables pipes to be produced in spiral form. This machine can be adjusted according to the lengths and diameters of the pipes. The Jumbo Spiral paper tube machine is a machine used in a variety of industrial applications. This machine is used to turn a flat strip of paper into a spiral tube shape.
What Do Jumbo Paper Tube Machines?
Jumbo Paper Tube Machines are an industrial machine that performs the production of pipes in spiral form. Jumbo Spiral Tube machines take the incoming paper strip and wrap it on a mandrel of predetermined diameter. The machine creates a tight spiral by wrapping and gluing the paper at a certain angle. Next, the spiral paper tube is cut and cut into pieces of the desired length.
What are the Usage Areas of Jumbo Paper Tube Making Machine?
Jumbo Paper Tube Machines are used in many areas in the industrial sector. Due to their functionality
and ease of use, these machines are widely preferred by manufacturers in different industries.
The Jumbo Paper Tube Machines is used in many areas such as rolling pet spet strips after production,
producing gift boxes, rolling the products of aluminum plate manufacturers, wrapping cables and
wrapping conductors.
In addition, Jumbo Paper Tube Machines are also frequently used in the construction industry. Pipes
can be used for many different purposes, for example these cardboard pipes are used as column or
beam formwork in construction projects. Jumbo Paper Tube Machines provide fast and easy
production of pipes in the construction industry.
Paper pipes produced in this machine are heavy duty products of its sector . They are value-added
products, not products that every machine manufacturer and every paper boat manufacturer will
produce. It is one of the most difficult products in its sector. It will be more enlightening when
watching the youtube video in the web page.
These different usage areas of Jumbo Paper Tube Machines show the importance and value of these
machines in the industry.
What are the Features of Ayyıldız Makine Jumbo Paper Tube Machines?
Jumbo Paper tube machines belonging to Ayyıldız Makine have double-knife machine technology. At
Ayyıldız machine company, it is always electronic servo systems, not air pneumatic systems. These
servo systems have high cutting precision . Cutting technology is very important because the products
are produced in large diameters and thicknesses, together with high precision electronic servo cutting
systems, Ayyıldız makieney's machines perform smooth and complete cutting. Ayyıldız Makine
company has developed itself in this regard and continues its R&D studies in order to go further.
The production capacity is maximum 15 meters / minute , the optimum is 9-10 meters / minute . The
products produced are in large diameters and thicknesses. 12.000 meters of production can be made
from these products on a 24-hour working basis. The final products are sold in the market according
to the kilogram method, not by the meter. With this machine, 15-20 tons of paper can be processed in
24 hours and turned into cardboard pipes.
The electrical infrastructure is a Siemens brand that has been accepted all over the world and has
proven its quality.
With its easily understandable touch screen, it simplifies all processes and minimizes losses.
All kinds of cut-to-length settings can be adjusted automatically via the touch screen.
Ayyıldız Makine is distinguished from its competitors in after-sales support. All machines whose
production is completed are assembled in the employer's factory by the technical personnel working at
Ayyıldız Makine company. During the entire assembly process, the operation and process are
explained in detail to other relevant technical personnel. After the assembly is completed and a certain
period of time has passed, the employer is supported in the whole process with a remote connection in
case of a possible malfunction and maintenance. This form of remote connection works on a 24-hour
basis.
What is 'Paper Tube Making Machine'?
A "paper tube making machine" is an industrial machine designed to manufacture paper tubes. Paper tubes are cylindrical structures made from paper or cardboard material and are used for various purposes in industries such as packaging, textiles, and manufacturing. These tubes can serve as cores for winding materials like paper, fabric, plastic, or metal, or they may be used as packaging containers for products. The paper tube making machine is specifically engineered to automate the process of creating these paper tubes. It typically involves feeding raw material (paper and glue) into the machine, which then undergoes processes such as gluing, shaping and cutting to produce the finished paper tubes. The machine can be adjusted to create tubes of different sizes and specifications based on the specific requirements of the user or industry. In essence, a paper tube making machine streamlines and automates the manufacturing process for paper tubes, contributing to efficient and mass production in various industrial applications.
In Which Industries is 'Paper Tube Making Machine' Used?
Paper tube making machines are used in various industries for manufacturing paper tubes and cores. Some of the industries where these machines find application include:
- Textile Industry : Paper tubes are commonly used as cores for winding and storing textile materials such as yarn, fabric, and thread. In addition to yarn and fabric winding, paper tubes are also used in the textile industry for creating seamless fabrics
- Paper and Packaging Industry : Paper tubes serve as cores for various types of paper and packaging materials. They are used for rolls of paper, stretch film, aluminum foil, and other flexible materials
- Adhesive Tape Industry : Paper tubes are used as cores for manufacturing adhesive tapes. The tapes are wound around the paper tubes for storage and transportation
- Label and Sticker Industry : Paper tubes are utilized as cores for the production of labels and stickers. The rolled labels are stored on these tubes for easy handling and application.
- Converting Industry : The converting industry uses paper tubes as cores for converting processes, where large rolls of materials are processed into smaller rolls or sheets
- Film and Foil Industry : Paper tubes are used as cores for various types of films and foils, providing support and structure to these materials
- Carpet Industry : Paper tubes are used as cores for carpet manufacturing, where carpets are rolled and stored on these tubes
- Tape and Label Industry : Paper tubes are widely used as cores for the production and storage of various types of tapes and labels
The versatility of paper tubes makes them essential in several manufacturing processes across different industries. The paper tube making machine plays a crucial role in efficiently producing these tubes to meet the specific requirements of each industry.
What Are The Features of Ayyildiz Machine 'Paper Tube Making Machines'?
Paper tube making machine, which belong to Ayyıldız Machine Company are supervised by highly experienced experts throughout all production processes. Before the machine is shipped to the end user, all test processes are completed and trial products are produced. It is the only company in Turkey that sells machines with product guarantees to its customers. Ayyıldız Machine Company has been equipped with industry experience for more than 25 years and produces special machines that comply with the requested technical details by sharing every detail with its customers. Customer satisfaction is a priority for Ayyıldız Machine Company. Thanks to understanding and interpreting their customers, it ranks at the top of customer satisfaction rankings in the industry.
Technically the features of machines belonging to Ayyildiz Machine Company can be listed as follows:
The electrical equipment used is accepted worldwide and proven electrical equipment. Generally, Siemens brand electrical equipment is used in our machines.
These electrical equipment are:
- Siemens PLC Control System
- Siemens Touch Screen
- Siemens Servo Motor and Drivers
- There are 2 servo systems in the machines. One is the Cutting Servo System for the blade system, and the other is the Table Servo System that runs the table. The main purpose of servo systems is precision and cutting smoothness. The machines belonging to Ayyıldız Machine Company make the desired length with very high precision, and the surfaces of the cut tubes are completely smooth.
In addition to precision length, Ayyıldız Machine photocell eye system is also available, aiming to make the most precise cuts at the desired size.
Our machines have many advantages. We can list these advantages as follows:- There are many privileges such as weight distribution wheel systems in the hanger system, glue heaters to prevent viscosity fluctuations in the gluing section, Derling moveable under-blade unit in the cutting section, Servo System details used in the cutting section. It distinguishes itself from its competitors with these privileges.
- • The Derlin moveable under-blade system is used to extend the life of the blades in the cutting section and to ensure that the co-aging technique is applied fully and functionally on the blades. Since the knives will not always hit the same point for cutting, this system also extends the life of the chestnut pieces under it. In this way, the maintenance time of the machine is reduced, spare parts costs are reduced and production interruptions are minimized. This positively affects the turnover and profitability of the companies that own the machine.